Project Overview
The Antrim Gypsum Project will be a mining site located approximately 50 km from Halifax, Nova Scotia, near Gays River, along Lake Egmont Road in the community of Cooks Brook, Nova Scotia. A Project Area was defined as the footprint of Project related infrastructure and includes the following parcels of land (PID 40228389, 40228371, 40212409, 40229676, 40228009 and 40228017). CertainTeed Canada Inc. (CertainTeed) proposes to develop the Project as a conventional gypsum mining operation.
PROPOSED SITE LOCATION IN COOKS BROOK, NOVA SCOTIA
Project Highlights
- The Antrim Project includes construction, operation, and closure activities. Construction is proposed to start in 2025, with production commencing in 2027. The life of the project is proposed to be 20 years.
- Antrim features an open-pit quarry utilizing Surface Miner Machines for efficient extraction. Segregated stockpiles are established for till and organic materials, along with a dedicated overburden storage area. The project further includes a rock processing plant equipped with advanced machinery and a water management infrastructure designed to ensure responsible environmental practices.
- Antrim mine will produce high purity gypsum at an estimated average rate of production of 1.5 million tonnes per year for wallboard and cement production.
- Gypsum material will be transported via trucks to an existing port facility in Sheet Harbour, Nova Scotia, for shipment to manufacturing facilities in North America.
- The project is expected to generate new jobs for the local community, providing a significant boost to the local economy.
Project Team
Project Leader: CertainTeed North America– Mining & Mineral Resources Department
Our MMR Department, responsible for leading the Antrim Gypsum Project, is a multinational team of experienced Ph.D. Geologists, Geoscientists and Professional Mine Engineers, with many years of experience in gypsum mineral resources, sustainable mining projects, and biodiversity management successes in gypsum mines and quarries.
Project Support
A group of highly skilled professionals, working for the following consultancy companies, have been supporting the Antrim Gypsum Project.
Mining Method
The proposed Antrim project will use Surface Miner Machines to mine the gypsum. The Surface Miners will cut the gypsum in thin horizontal lifts, reducing the need for traditional drilling and blasting operations. The ultimate pit will be divided into six phases (or pushbacks) and advance from north to south.
Operations Activities
Overburden stripping - excavation of overburden (soils and rock materials covering the mineable gypsum).
Rock surface preparation - cleaning rock surface and levelling for mining (may require some blasting).
Mining of gypsum - Surface Miners will cut strips of gypsum in horizontal lifts; load and haul equipment will move the cut gypsum to the stockpile area.
Backfilling of previous mined out phases with overburden and process rejects.
Progressive Reclamation (ongoing during operations) - overburden and waste materials will be placed and revegetated as soon as possible and practical to minimize the active disturbed footprint.
Post-Operations Activities
Closure reclamation - will be completed at the end of mining operations and will include the decommissioning and removal of project infrastructure and restoration of the site to pre-mining state.
Post-closure monitoring of the site will continue after closure activities are completed.
Proposed Equipment
Surface Miner Machines (primary mining units)
Excavators and front-end loaders (primary loading units)
Rigid frame and/or articulated haul trucks (primary hauling unit, pit to rock and overburden stockpiles)
Track dozers, excavators, graders, and water trucks (mine support fleet)
Light vehicles, maintenance trucks, mine rescue vehicles, and crew vans (mine staff & contractor fleet)
Mined Gypsum Product
The Antrim project will produce marketable gypsum and anhydrate at an estimated average rate of production of 1.5 million tonnes per year, divided into three different products and markets, based on size and purity:
Our Gypsum Products
The majority of the mined gypsum supplied from Antrim, will be used to manufacture our sustainable and light construction products (our Drywall / wallboard gypsum products).
Sustainability & Biodiversity
Our Goal: Reduce Carbon Emissions
One of the major drivers of carbon dioxide emissions in the production of gypsum wallboard is in the transportation of gypsum supplies to the manufacturing facilities. With a major supply of the mineral in Spain, gypsum will often have to travel by barge for thousands of miles to reach Canada and North America. This can be a carbon intensive process. By strategically locating the Antrim Mine in Nova Scotia, CertainTeed will be able to supply its facilities in the Eastern provinces with Canadian gypsum and significantly reduce transportation miles and Scope 3 carbon dioxide emissions.
Saint-Gobain Gypsum Mine in Europe
Biodiversity Best Practices
In North America, gypsum is extracted from open-cast mines. The mined gypsum is crushed and screened to remove 'fines' (mainly a mix of clays, silt and gypsum low in purity). The extraction process implies an unavoidable impact on the landscape and the environment. However, mining activity does not necessarily mean loss of biodiversity and danger for ecosystems.
The gypsum mines managed by CertainTeed, a Saint-Gobain company, commit daily and on the field to the conservation of nature and preservation of biodiversity by bringing constructive solutions to the environmental impacts of gypsum quarrying.
- The quarrying of gypsum formations creates habitats that hardly exist in our intensively used landscapes.
- Based on Saint-Gobain's global gypsum experience, multiple case studies and scientific research, sustainable quarrying results in:
- Open, sunny areas, for species that need light and warmth
- Creation of wetlands and water reservoirs, in dry areas
- Creation of structural diversity and wildlife refuge habitats, beneficial for pioneer species that require recurring disturbances for their survival.
- Reclaim of sodic soils and/or nutrition improvement of the soil conditions poor in Calcium and Sulfur content
- Successful recultivation and natural rehabilitation effect, due to the chemistry of the gypsum formations
- Valorization of local habitats and biodiversity, proving controlled access to public fruition and investing in trails and informative panels
- Few biodiversity projects and sustainable reclamation practices have been awarded by institutions
Saint-Gobain Gypsum Mine Property in Europe
Minimizing Mining Impact
Saint-Gobain is accountable for managing and reducing its environmental impacts along the whole value chain of its activities, including mines and quarries. Regarding biodiversity, sites follow the mitigation hierarchy principle (avoid, reduce, restore), with a special emphasis on minimizing the impact of extraction and on restoring biodiversity.
Environmental Commitment
CertainTeed's sustainability commitments include:
- Decarbonizing Construction: Shifting the paradigm toward homes, offices, schools and hotels that emit less carbon throughout their lifecycle, from materials and industrial processes through use and demolition.
- Building Resiliency: Designing innovative materials and driving smarter construction that withstands weather extremes and extends the life of our buildings
- Circularity is the Solution: Remimaging the design and construction to better manage our resources through circular business practices: waste collection, repurposing materials, and recycling.
- Transparency and Performance: Dedicated to healthy environments that take care of people, CertainTeed is leading in the breadth of our portfolio with HPDs and EPDs.
Provincial Environmental Assessment
Once the Project is registered with the Province in mid-2024, public input is welcome during the review period via Nova Scotia Environmental Assessment.
Read the Environmental Assessment Registration Document here.
Career Opportunities
In 2024 and for the 9th consecutive year, Saint-Gobain received the "Top Employer Global" label. After an analysis of our HR practices and our working conditions, we were recognized among the best employers in the world. This title is only held by 17 companies around the world.
The Antrim Project is expected to create 65 direct full-time jobs during operations.
Additionally, The Project is expected to create contractors, service and consultancy job opportunities during pre-engineering, construction, operations and transportation, including job opportunities at Sheet Harbor site, due to the increased business generated by the mine.
Latest News
December 2, 2024
Over the winter months, you may see light vehicles and staff with high visibility clothing completing monitoring of groundwater wells and surface water locations. Heavier trucks and a drill rig may be observed as well through December to install more groundwater monitoring wells and collect geotechnical data on soils and bedrock. If there are any questions or concerns that arise from these activities, please reach out via this project website.
November 27, 2024
CertainTeed obtained environmental Assessment Approval on October 25, 2024, for the Antrim Gypsum Project. Many additional permits and approvals are needed before any construction activities occur. We will keep you updated on the permitting progress. Site activities that are allowable and help gather information for environmental management of the site include groundwater and surface water monitoring, well installation, and geotechnical programs. If there are any questions or concerns that arise from these activities, please reach out via this project website.
Frequently Asked Questions
The Antrim Project is a proposed mining site, which will be owned and operated by CertainTeed Canada Inc, (CertainTeed) as a conventional gypsum mining operation. The Project includes an open pit quarry, till and organic stockpiles, overburden storage area, rock processing plant, and water management infrastructure.
CertainTeed is North America's leading manufacturer of exterior and interior building products, including gypsum drywall. We are a subsidiary of Saint-Gobain, one of the world's largest, oldest, and most respected companies. Read Our Mission for more information about CertainTeed.
The site will be located 50 km from Halifax, Nova Scotia, near Gays River, along Lake Egmont Road in the community of Cooks Brook, Nova Scotia.
The lifespan of the project is 20 years.
Gypsum is a non-toxic calcium sulfate mineral, indispensable for energy efficient and sustainable construction solutions. Most of the mined gypsum produced in North America is used to manufacture drywall products and other essential building materials. Gypsum is also helpful to humans, plant life, and the environment, since it is also used:
- As a natural fertilizer for organic agricultural products, in alternative to chemical fertilizers.
- As a soil additive or amendment to improve the soil's workability and receptivity to moisture, and to restore salty soil's and overcome the corrosive effect of alkalinity. Gypsum specifically benefits such crops as alfalfa, corn, cotton, wheat, and peanuts where substantial amounts of sulfate and calcium are required.
- As a food additive. Gypsum (calcium sulfate) is recognized as acceptable for human consumption by the U.S. Food and Drug Administration for use as a dietary source of calcium to condition water used in brewing beer, to control the tartness and clarity of wine, and as an ingredient in canned vegetables, flour, white bread, ice cream, blue cheese, and other foods.
- As an additive to turbid water, particularly ponds, to settle direct and clay particles without injuring aquatic life.
As an additive in many other markets (animal feed, pharmaceutical and cosmetics, etc.)
The proposed Antrim Project will use Surface Miner Machines to mine the gypsum. The Surface Miners will cut the gypsum in thin horizontal lifts, reducing the need for traditional drilling and blasting operations. The ultimate pit will be divided into six phases (or pushbacks) and advance from north to south.
As a naturally occurring mineral and a material with a lower carbon impact compared to other building materials such as bricks and cement, the use of gypsum in construction can help to achieve lighter and more sustainable construction.
Due to its low thermal conductivity, gypsum helps to keep warm air from escaping in winter and from entering a structure in the summer months, improving energy efficiency of homes and buildings.
A benefit of using gypsum in construction materials such as drywall is that it can be recycled indefinitely and reused in the production of new gypsum wallboard. This prevents resource depletion, overcrowded landfills, and creates a circular economy in the construction industry.
As CertainTeed, and its parent company Saint-Gobain North America work to achieve their sustainability goals such as achieving net-zero carbon by 2050 and eliminating landfill waste, the organization is working to recycle its own gypsum wallboard and that of others to be reused in production. For example, in British Columbia, where CertainTeed is the only gypsum drywall manufacturer, the facility works with New West Gypsum Recycling to break down wallboard at the end of its life so that the gypsum can be reused to make new drywall.
Process infrastructure, including two run-of-mine stockpiles, sizer building, screening building, and board grade pile building, and non-process infrastructure, such as a maintenance building, mine office and mine dry, warehouse, security house, guest house, and training house.
Water management infrastructure, including sumps, settling ponds and ditches will also be established during operations to effectively manage surface and ground water impacts on the project and surrounding areas.
External haul roads from the pit to the processing plant, topsoil stockpile and combined overburden/waster stockpile as well as two separate site access roads for employees and delivery trucks will be established.
The Antrim Mine Operation (Project) is expected to create 65 direct full-time jobs during operations.
Forecasted positions for Antrim in Nova Scotia are:
- Mine Manager
- Mine Superintendent
- Health & Safety coordinator
- Environmental Specialist
- Mine Engineer
- Geologist/Quality Control
- Quality Tester(s)
- Office Administrator
- Mine Shift Lead(s)
- Mine Equipment Operator(s)
- Rock Processing Operator(s)
- Logistics Coordinator
- Shipment Clerk(s)
- Maintenance Supervisor
- Mechanic(s)
- Lube & Refill Operator(s)
In addition, the Project is expected to create contractors, service and consultancy job opportunities during pre-engineering, construction, operations and transportation, including job opportunities at Sheet Harbor site, due to the increased business generated by Antrim's Project.
As a Saint-Gobain company, CertainTeed is accountable for managing and reducing its environmental impacts along the whole value chain of its activities, including mines and quarries, with the ambition of preserving, restoring, increasing and enhancing biodiversity, and doing all of this by involving the concerned parties.
Please see Saint-Gobain Corporate Responsibility Resource Center for more information.
Contact Us
Use the form below to reach out with questions or comments about the Antrim Gypsum Project. You may also email us at info.antrimproject@saint-gobain.com